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| 15000 L Aseptic tank System | |||
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Capacity
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15Ton/Hour
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Material
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316 Stainless Steel
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Usage
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liquid food Aseptic storage
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Service
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Overseas Turn-key Project
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| Project Process | Aseptic | Item | Project Design |
| Mainly Data: | |||
| 1. The tank body is a vertical cylindrical tank, with an oval head on the top and an oval head on the bottom of the tank. The entire tank is supported by adjustable tank legs with feet; 2. The tank is designed to withstand a pressure of 3.5bar and can be steam sterilized at 144°C for 20 minutes; 3. The inner tank material is 316L stainless steel, the inner tank thickness is 10mm, and the inner surface mirror finish reaches 0.3μm; 4. The thinnest thickness of the tank head shall not be less than 8mm; 5. Please refer to the detailed drawing for the jacket form; 6. The outer material is made of 304 stainless steel plate with a thickness of 3mm, the original surface of the 2B plate, the welding seam finish Ra≤0.8um, and there is a sterile air inlet on the top of the tank. 7. There is a pressure-resistant manhole on the top of the tank, and the tank is equipped with a manhole rubber ring. The manhole on the top of the tank is equipped with an electronic lock for protection; 8. The tank is equipped with multiple cleaning nozzles, and the cleaning effect has no dead ends. The tank CIP pipeline and the tank sterile air pipeline require the use of sterile valves; 9. Equipped with automatic sterile material taking valve; 10. The tank is equipped with temperature sensor, liquid level sensor, high and low liquid level switches; 11. The mixing adopts steam barrier, motor with variable frequency and equipped with frequency converter, and the speed is 50~80 rpm; 12. Welding needs to comply with national standards and the following requirements: 13. Before welding, the sharp edges must be cut square and parallel: standard space for standard welding; 14. Welding front groove and assembly inspection, including spot welding quality, assembly gap, error amount, etc.; 15. For nozzles and equipment, avoid corner joints; 16. Welding areas of the shell, bottom and top: the plates must be welded with the welding feet; 17. The GTAW (TIG welding) of pipelines needs to comply with AWSD18.3/ASME; 18. Spot welding and welding require gas protection (protection and backing gas); 19. Discoloration of spot welds and welds needs to be minimized; 20.Head supplier: Beihai |
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(1) Introduction to the functions of sterile tanks
The sterile tanks operate independently on the UHT line and filling production line, avoiding circulation and ensuring continuous production, regardless of UHT plant filling rate or CIP interruption, or product change.
Sterile storage tank equipment is suitable for liquid storage tanks that require sterility in pharmaceutical, dietary, chemical and other industries.
Sterile tank design, manufacturing, inspection and acceptance standards
The function realization and quality assurance of aseptic tanks are mainly completed from the design and manufacturing process control. The design and manufacturing of aseptic tanks should comply with HG/T2806-2009 "Manufacturing Management Rules for Austenitic Stainless Steel Pressure Vessels" and GB/T150-2010 "Pressure Vessel" national standard requirements.20Ton/Hour Milk, Yogurt Production Line Equipment
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